The Jinci iron removal system for slurries innovatively adopts the energy-gathering ring magnetic circuit design, eliminating the drawbacks of uneven magnetic field distribution in traditional magnetic circuits. Through actual measurement, the magnetic field of the equipment covers without dead angles, enabling full interaction between every part of the slurry and magnetic impurities. It's like creating a "uniform magnetic field net" for iron removal, ensuring the adsorption effect from the source and laying a solid foundation for stable iron removal.
Different from traditional constant voltage control, the equipment uses the constant current control technology + PLC intelligent system. It monitors the operation status in real-time, automatically adjusts the voltage, and precisely maintains the stability of the magnetic field strength. Even when the ambient temperature or slurry characteristics change, the magnetic field remains "as stable as Mount Tai", completely solving the problem of unstable iron removal caused by magnetic field fluctuations. This ensures the long-term reliable operation of the equipment and upgrades the continuity and stability of production.
Equipped with a specially-made ultra-high-density medium mesh, it acts like a fine "magnetic capture net", capable of trapping all regular magnetic substances, as well as micron-sized iron filings and rust. Take a large ceramic factory as an example. Before introducing this system, due to tiny iron filings, the defective product rate caused by black spots on products was 8%. After using the system, impurities were precisely adsorbed, and the defective product rate dropped directly to 2%. This significantly increased the product qualification rate and market competitiveness, solving the "invisible quality killer" problem for the ceramic and pigment industries.
- Efficient Processing: The high-box structure greatly expands the internal magnetic medium layer, equivalent to "expanding the capacity of the equipment". Under the same filtration conditions, the processing efficiency is 20% - 25% higher than that of conventional equipment, achieving a "qualitative leap" in the processing volume per unit time.
- Enhanced Production Capacity: In a medium-sized ceramic factory's actual measurement, it originally took 8 hours to process 10 tons of billet materials. After switching to the Jinci system, it only took 6 hours, significantly improving production capacity. The high-zone design also enhances the capture rate of magnetic substances, increasing it by 5% - 10% compared to conventional equipment. As a result, impurities have nowhere to hide, helping to elevate the purity of the slurry to a new level.
The special filter screen + multi-layer purification structure acts like an "exclusive purifier" installed in the equipment's oil circuit (or slurry passage), intercepting metal debris, dust, and other impurities to prevent pipeline blockages and equipment jams. In a certain ceramic factory, the lubricating oil used to be replaced once every three months, and there were also shutdowns for maintenance due to oil circuit problems. After using the Jinci system, the service life of the lubricating oil doubled, and the replacement cycle was extended to seven months, saving more than 30,000 yuan in procurement costs annually. This greatly reduces the equipment operation and maintenance pressure and the risk of production shutdowns.
For food slurries such as juices and dairy products, the equipment uses food-grade 316L stainless steel pipelines + mirror-finished inner walls to eliminate the risk of contamination. With a weak magnetic field of 0.5T, it precisely adsorbs micron-sized iron filings, reducing the iron content from 0.1ppm to 0.01ppm. A certain dairy enterprise successfully passed the FDA flight inspection after using this system, building a "safety line of defense" for food production.
In the papermaking and pulping process, metal foreign objects easily damage the pulper and cause shutdowns. The Jinci system's strong magnetic field of 1.2T intercepts iron nails and wires. In a certain packaging paper factory, the interception rate of iron nails reached 98.7%. The downtime of the pulper due to failures was reduced from an average of 12 hours per month to 1.5 hours, significantly reducing costs and increasing efficiency, making the papermaking production process smooth.
Pigment slurries are vulnerable to the interference of iron ions, which can affect stability and cause batch color differences. The equipment's 0.8T gradient magnetic field removes iron ions. For automotive paint slurries, the iron content was reduced from 0.25ppm to 0.03ppm, and the batch color difference △E < 0.8, meeting the color certification standards of Mercedes-Benz. This helps pigment enterprises gain a firm foothold in the high-end market.
When switching between multiple product categories in production, traditional equipment takes a long time for cleaning. The Jinci system features a modular design. The food-grade and industrial-grade modules can be replaced within 2 hours, reducing the production change cleaning time from 8 hours to 1.5 hours. A certain condiment factory saved 180,000 yuan in man-hour costs annually, making multi-category production "flexible and efficient".
| Category |
Parameter Details |
| Basic Attributes |
- Equipment Name: Jinci Multifunctional Iron Removal System for Food, Pulp, and Pigment Slurries
- Model: JC Slurry Magnetic Separator (customizable as required)
- Applicable Industries: Food and Beverage, Papermaking and Pulping, Pigment and Coating, Comprehensive Processing, and other scenarios involving iron removal from slurries |
| Magnetic Field Core |
- Magnetic Circuit Design: Energy-Gathering Ring Magnetic Circuit, with uniform and stable magnetic field distribution
- Magnetic Control Technology: Intelligent Variable Frequency Magnetic Control, constant current control + PLC intelligent adjustment, magnetic field strength adjustable
- Iron Removal Efficiency: Iron impurity removal rate ≥ 98.5% |
| Structural Design |
- Medium Mesh: Specially-made ultra-high-density medium mesh, precisely adsorbing micron-sized iron filings, rust, and other impurities
- Box Structure: High-box structure, with an expanded internal magnetic medium layer
- Purification Structure: Special filter screen + multi-layer purification structure, adapted to intercept impurities in the oil circuit/slurry passage |
| Industry Adaptability |
- Food-Grade Configuration: 316L stainless steel pipelines, mirror-finished inner walls, supporting 80°C hot water sterilization and cleaning
- Pulp-Grade Configuration: Wear-resistant manganese steel lining, resistant to fiber erosion, equipped with high-pressure water cannons for cleaning
- Pigment-Grade Configuration: Teflon coating for anti-sticking, adapted to anti-curing during backwashing of high-viscosity pigment slurries |
| Control and Energy Consumption |
- Control System: Jinci AI-PLC linkage system, supporting scanning code to switch between industry modes (Food/Pulp/Pigment), real-time monitoring of 18 parameters such as iron content, viscosity, and temperature, with automatic alarms for abnormalities
- Energy Consumption Characteristics: Variable frequency energy-saving design, reducing energy consumption by 62% compared to traditional equipment; intelligent sleep mode, standby power ≤ 50W |
| Backwashing System |
- Cleaning Efficiency: Backwashing time ≤ 90 seconds/cycle, medium mesh cleaning rate ≥ 99% |
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